DLyte 100 PRO Carbide Dry Electropolisher

Compact, fully automated surface finishing equipment for cemented carbide cutting tools, endmills, and cutting inserts. Designed for precision applications in medical devices, automotive, aerospace, luxury goods, tools, food, and pharmaceuticals. 

The DLyte 100PRO Carbide is the largest compact surface polishing system designed for industrial applications. Powered by DryLyte® a revolutionary dry electropolishing process, it uses solid media to deliver automated, high-precision surface finishing on a wide range of metals and alloys including steel, cobalt-chrome, titanium, copper-based alloys, hard metal group, nickel-based alloys and aluminum group materials. The system uses solid electrolyte media with advanced PLC-based controls to achieve repeatable results equivalent to manual polishing and grinding.  The advanced PLC based electronics allow asymmetric pules required to process carbides and a wide range or materials from low to high frequency and parameter concatenation.  One-year limited warranty. 

Key Technology

• Advanced PLC Electronics: Asymmetric pulse capability for carbide processing
• Precise Control: Variable holder rotation speed and direction
• Temperature Management: Integrated refrigeration system for consistent batch results
• Intelligent Electrolyte System: Calculates remaining media lifespan based on material removal
• Automatic Conditioning: Independent conductivity monitoring with 2 temperature probes

Performance Features

• High-performance coated titanium cathode for uniform electrical fields
• Programmable cycle times with automatic parameter adjustment
• Powerful database for storing piece-specific process parameters
• Variable motor speed and movement control
• Anti-vibration support system

Operational Benefits

• Easy operation with low maintenance costs
• Clean, safe work environment (no dust, minimal gas emissions)
• CE certified for safety and quality standards
• Effortless media changes with minimal downtime
• Innovative holding systems for secure workpiece clamping (sold separately)

Specifications:

Workpiece Weight Capacity: 8 kg. (17.6lbs) 

Bucket Capacity (per cycle): 180mm Diam. x 115mm (approx. 7.1" in diameter x 4.5")

Electrolyte Capacity: 16 liters (approx. 17 quarts) 

Machine Dimensions (LxWxH): 1025x870x2395mm (approx.40.35"x34.25"x 94.29")

Machine Weight: 283kg (approx. 622.6lbs.) 

Distilled Water Tank Capacity: 9 liters (approx. 2.38 gal.)

Air Pressure: 4-5 bar

Air Hose Inlet: 8mm Diam. or 1/4" BSP

Air Quality: Filter=5, Air Dryer=4, Oil=4 according to ISO 8573-1

Line Air Supply: 40 L/min (approx. 1.12GPM)